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High-pressure air compressors are used in a variety of applications, such as firefighting, scuba diving, Department of Defense, and industrial. Let’s take a look at the specifics.
There are many different types of air compressors. A common denominator amongst all of them is PSI or pounds per square inch. This is how we measure the “strength” of a compressor.
A standard “household” air compressor is often used for various applications such as drill and nail guns, impact wrenches, sanders, inflating tires, and more. These typically have about 90 PSI.
Conversely, a high-pressure air compressor has a lot more power. It can compress air as high as 6000 PSI.
High-pressure air compressors are often used for industrial applications and breathing air.
Within the industrial space, there are many common uses for high-pressure compressors.
Extraction and processing
High-pressure air compressors play a crucial role in providing breathing air for various applications, particularly in environments where a reliable source of clean, pressurized air is essential for safety and performance.
All breathing air compressors must meet stringent air standards set by C.G.A (Compressed Gas Association), and the NFPA (National Fire Protection Association).
High-pressure industrial and breathing air compressors operate through a multi-stage compression process to achieve the necessary high pressures. Initially, air is drawn into the compressor and compressed in stages, with each stage followed by cooling to dissipate heat generated during compression. This cooling is essential, as it helps maintain efficiency and prevents overheating of the compressor components. The air is compressed to pressures as high as 6000 PSI, making it suitable for various applications, including SCUBA diving, firefighting, and industrial processes.
In addition to compression, the air undergoes purification to meet stringent quality standards, particularly for breathing air applications. After the final compression stage, moisture separators and filters remove any contaminants, ensuring that the compressed air is clean and safe for use. This comprehensive process allows high-pressure compressors to deliver reliable, high-quality air for critical applications while maintaining equipment longevity and performance.
Breathing air is compressed atmospheric air. Unlike Nitrox or other formulated air types, compressed breathing air is not enriched in any way. It is only purified atmospheric air. With the correct purification system breathing air can meet all the standards required for diving as well as firefighting and safety applications. The quality of compressed breathing air is highly dependent on the surroundings of the compressor or where the intake air comes from.
Our compressors produce high-quality breathing air that meets the standards of NFPA 1901 and CGA Grade E breathing air. The expandable built-in filtration allows you to extend the time between filter change-outs while ensuring that your air is as clean as you need it to be. Our optional electronic Carbon Monoxide (CO) monitors provide continuous monitoring and peace of mind for the machine operators.
A standard high-pressure compressor system for use in breathing air and SCBA / SCUBA filling consists of a compressor, storage cylinders, and a containment fill station.
High-pressure compressors and storage systems are typically designed to exceed the pressure requirements of secondary tanks or canisters. This design principle accommodates the cascade filling method, which is commonly used in breathing air systems.
For example, our compressors are often rated at 6000 PSI, allowing for effortless filling of cylinders ranging from 2216 to 5500 PSI by simply adjusting the output pressure regulator. In most setups, fill stations are connected to a cascade storage system rather than directly to the compressor. These fill stations usually feature an integrated cascade control panel for efficient operation
An enclosed frame compressor offers the functionality of the open frame compressor in a nicer-looking, quieter, and smaller footprint build. Built in a block-over motor configuration, these models take up less floor space and are enclosed in a sound-dampening cabinet. Outfitted with a vibration reduction system, these compressors are well suited for use in manned shops where noise and vibration are a concern. The availability of additional features such as a built-in electronic CO monitor and larger standard internal filtration wrap everything you need into one functional design.
18 - 24 CFM
6000 PSI
83dB
57,000 - 90,000 Cu. Ft.
15 - 20 HP
9 - 14 CFM
6000 PSI
76 dB
24,000 - 57,000 Cu. Ft.
7.5 - 10 HP
8 - 9 CFM
5000 - 6000 PSI
76 dB
24,000 - 57,000 Cu. Ft.
7.5 HP
An open frame compressor has all the necessary features and none of the frills. In general, the unit will have a base and frame, with open sides and front. Within the frame, you have the motor (electric, diesel, or gas) the compressor block, a small filtration system and the drain for the moisture separators. Open frame compressors have a slightly larger footprint as they are normally a side-by-side motor and block build. Additional filtration can be wall or stand-mounted if desired.
8 - 14 CFM
5000 - 6000 PSI
92 dB
9,800 - 24,000 Cu. Ft.
7.5 - 10 HP
The PSI configuration of your industrial compressor depends on your needs. At Arctic Compressor, we manufacture compressors that produce up to 6000 PSI. Our standard compressor models produce 5000 PSI and 6000 PSI and are usually used to fill fire department 4500 PSI and 5500 PSI SCBA air packs. We can also set the compressors to produce lower pressure air as needed such as the 2400 PSI or 4500 PSI.
Arctic Compressor works through an authorized distributor network for sales and service to ensure that experienced technicians are close to you. These service technicians are trained by us and able to perform all installations, routine maintenance, and repair services on our equipment. If you choose to perform your own routine maintenance the list is short and sweet:
Below is a list of items that you should check before every operation of your Arctic Compressor. This can be done by you or your team.
Below is a list of items that should be checked bi-annually or annually by a certified service technician. Contact your dealer to get a time scheduled!
Many factors affect the cost of a high-pressure compressor. In the market, there is a wide range of price points as well as a range of functionality. The cost of a high-pressure compressor depends on your needs, such as:
At Arctic Compressor we are able to provide great value to our customers at a competitive price point without sacrificing any of the key functions of the equipment. Our Compressors, Fill Stations, Mobile Solutions, parts and accessories, and business are built on the model of being “The Simple Choice”. Our equipment is simple to install, operate, and maintain. By eliminating many of the complexities from the operation of our compressors, we enable you to get the job done.
Several companies sell high-pressure air compressors. If you’re looking for a dependable, consistent, and Truly American-Made™ product, look no further than Arctic Compressor.
We’re based in Superior, WI with a trusted dealer network throughout the United States and several international locations. Our products all meet stringent quality standards and are trusted by customers worldwide.
In addition to compressors, we sell SCBA/SCUBA Fill Stations, and mobile air trailers. When you choose Arctic Compressor, you’re choosing a family-owned company that understands the entire system and has over 30 years of experience working directly with breathing air and industrial products.
Aside from the value that we provide our customers, we also pride ourselves on customer service. We are easy to get a hold of and can help you with any questions you may have before, during, or after your compressor purchase. If you need anything, let us know!
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